View and Download Polaris RANGER owner’s manual online. RANGER Offroad Vehicle pdf manual download. Also for: Ranger 6×6 , Ranger Related Manuals for Polaris Ranger RZR EFI. Utility Vehicle Polaris Ranger EV Owner’s Manual For Maintenance And Safety. (68 pages). View and Download Polaris Ranger HD owner’s manual online. Polaris Sales Utility Vehicle Polaris Ranger RZR EFI Manual. ( pages).

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Route the cable around the circumference of the PVT cover Maintain the fluid level even with the bottom of the fill plug hole. Inspect the top of the cylinder B for warp using a straight edge A and feeler gauge C.


Always inspect left and right fields of vision before backing. Verify the reflash was a success by starting the vehicle. Press the MODE button to advance to the next error code. Operating in Unfamiliar Terrain Failure to use extra caution when owjers on unfamiliar terrain could result in an accident or overturn.

Disassembly Remove internal or external snap ring from bearing caps. If ring gap is smaller than Replace piston and rings if ring-to-groove clearance the specified limit, file ring ends until gap is within exceeds service limits. Inspect the level of the brake fluid before each operation.

Due to constant 20100 in the design and quality of produc- tion components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Install mabual caliper mounting bolts and torque to 30 ft. Each item can be purchased separately at your local Polaris dealer.

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This vehicle handles differently than other vehicles, such as motorcycles and cars.

Make sure the battery vent hose is routed properly and that it’s not pinched or restricted in any way. Take the vehicle to your dealer before starting the engine. Install head bolts C and torque to specification. Since the battery is sealed and the sealing strip cannot be removed, you must use a voltmeter or multimeter to measure DC voltage.

After opening a bottle of brake fluid, always discard any unused portion. Lubricate the shaft of the shifter assembly and install the assembly into the housing with a new retaining ring and washer.


Record the three numbers displayed in the gear position, clock and odometer displays. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Remove RH engine mount fastener. Engage the park brake. Allow components to cool sufficiently before proceeding. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Oil Check The front gearcase fill plug is located on the right side of the front gearcase. Read and understand all warnings outlined in the safety section of this manual.

Do not allow these types of products to contact the vehicle. Remove the bearing from the lower portion of the differential assembly. Troubleshooting Dry out rangsr PVT. Inspect cylinder for ownerrs and out of round with a telescoping gauge or a dial bore gauge.

Operation on Public Lands in the U. Remove all gasket material from the cylinder sealing surfaces. Always avoid backing down- hill.

Polaris Ranger 800 Manuals

The new bolts contain Remove the 10 screws retaining the differential cover. The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. Remove recovery 20010 cap and fill bottle to the full line. Throttle Freeplay Adjustment 1. Remove the top shock mounting bolts from the inside mounting holes.


Install the 2 shift housing case screws mannual the backside as shown. Drive Shaft Removal Pinch Bolt Elevate front of vehicle and safely support machine under the frame area.

By pressing poalris button you will print only current page. Remove the 2 lower bolts that retain the LH transmission mount to the frame. Polaris recommends using a rigid hone or arbor If cylinder wear or damage is excessive, it will be necessary to honing machine. Drink large quantities of water or milk.

Polaris Ranger 800 HD Owner’s Manual

The engine is off. Wet brakes may have reduced stop- ping ability. Cab nets must be used by both operator and passengers at all times. Measure ownrrs outside diameter at a point 5 mm up from the bottom of the piston at a right angle to the direction of the piston pin.

The Bosch harness connector pilaris locking Be sure the engine has cooled enough to work on. To check the oil level follow the procedure listed below: Remove the dipstick and fill the sump with two quarts 1. Comments to this Manuals Your Name.

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